Mining value chain optimisation software

Mining value chain optimisation, from mine to market.

BlendOpt is Paradyn’s configurable optimisation platform for mining value chains. It plans stockpiling, blending, processing, logistics and sales together, so every decision is set by what earns the most for the whole operation, backed by the specialists who build it.

ROM to marketStockpiles, plants, rail, port and contracts in one model.
Minutes to yearsFrom day-of-operations schedules to life-of-mine plans.
Software + specialistsLicense the platform, commission a study, or let us run it.
In our customers’ words

What changes when the value chain is optimised as one.

“Before BlendOpt it would take about two weeks of full-time effort to create a single scenario for our LOM product forecasts with our previous software. With BlendOpt the same work is completed in two hours.”

Senior Mining Engineer

“The ability that Paradyn has shown to tailor that to what we need … the confidence that was initially shown through the proof of concept … there’s been no relinquishment of that confidence through implementation.”

BlendOpt customer

“BlendOpt enables us to make smart choices and also the best choices for the business in regard to generating revenues … a set of tools to easily run through different scenarios in a time-efficient manner.”

BlendOpt customer

“We should get the best possible scenario or schedule from the IP delivered and that gives us confidence that we are passing out the best products.”

BlendOpt customer

“… my favourite thing is the dashboards. The amount of information at your fingertips: quality, tonnages, stockpiles, metrics of all types.”

BlendOpt customer

“Dread sometimes … a large scheduling piece in a manual fashion … it’s so manual when you’re working through spreadsheets with hard-coded numbers … there’s a fear of double counting or not utilising all the information correctly.”

BlendOpt customer, before BlendOpt

“For the long-term process the proof is already there, it already shows how much quicker and much easier it is to do.”

BlendOpt customer, after BlendOpt

“The attention to detail is very, very good … to see the mini proofs of concept in the development process fills us with confidence … Through the whole process there’s never a no answer.”

On working with Paradyn
What BlendOpt optimises

When the answer depends on the whole mining system.

A plan that maximises throughput at one step often destroys value at another. BlendOpt is configured for each operation’s value chain and optimises its decisions together.

01 / Strategy

Life-of-mine & multi-plant optimisation

Allocate ROM ore from several mines across processing plants, and test capacities, product strategies and the downstream value of alternative mine plans for the best result over the life of mine.

  • LOM scenarios
  • multi-mine
  • multi-plant
  • NPV
02 / Process

Recovery, yield & blending

Control mill feed grade, ratios and deleterious elements to lift recovery, and balance CHPP ash against yield and product quality against saleable tonnes.

  • mill feed
  • recovery
  • CHPP yield
  • coal blending
04 / ROM to market

Production, logistics & markets

Take the mine schedule as given and turn its ROM output into the most valuable production plan, connected to rail, port, product specifications and contracts, down to day-of-operations scheduling.

  • pit to port
  • rail & port
  • product portfolio
  • day of operations
The BlendOpt platform

BlendOpt makes the whole value chain computable.

Developed by Paradyn over more than a decade, BlendOpt turns complexity into clarity. It connects to your data, models your constraints and finds the best feasible plans and schedules in minutes, not weeks.

  1. 01
    Connect your dataPlug in your systems, spreadsheets and operational data, without messy integrations.
  2. 02
    Optimisation does the heavy liftingBlendOpt analyses the constraints and searches for the best possible plans and schedules.
  3. 03
    Actionable, quantified insightsClear, data-backed recommendations for production, scheduling and product decisions, with the trade-offs made visible.
  4. 04
    Continuous optimisationRe-optimise as conditions change, so plans reflect conditions on the ground rather than being thrown out on day one.
BlendOpt optimisation platformModel architecture
  • InputsResource & schedules

    Mine plans, qualities, reserves, availability and timing.

  • ProcessRecovery & transformation

    Yield, recovery, throughput, routing and process economics.

  • InventoryStocks & material flow

    ROM, product stocks, reclaim, quality and capacity.

  • CommercialProducts & contracts

    Specifications, pricing, penalties, commitments and demand.

  • LogisticsMovement & capacity

    Rail, road, conveyors, vessels, ports and timing windows.

  • OptimisationBest feasible plan

    Search the decision space while satisfying every constraint.

Collaborative mathematical optimisationParadyn IP
How it works

Start with the decision that matters.

Every misstep in planning, operations and scheduling drains the bottom line. We frame the decision, configure BlendOpt to represent your system, and turn the results into recommendations your teams can act on.

  1. 01 / Frame

    Define the decision

    Clarify objectives, constraints, economics and the decisions management needs to make.

  2. 02 / Model

    Represent the system

    Configure BlendOpt with your schedules, operating data and technical knowledge.

  3. 03 / Optimise

    Explore the options

    Run scenarios and sensitivities to find the best feasible strategies and the trade-offs between them.

  4. 04 / Decide

    Quantify what matters

    See the economic impact and operational implications, then keep re-optimising as conditions change.

Customer results

Optimisation is valuable when it changes a decision.

BlendOpt has been applied to life-of-mine planning, production, blending, stockpiles, product strategy, logistics and day-of-operations scheduling across coal, copper, gold and bulk commodities.

Multi-mine product strategy

A system-wide production strategy lifted output and simplified the product portfolio.

BlendOpt tested production, blending and product decisions together across a multi-mine coal value chain, improving margins through higher-value products and a higher average sale price.

Read the multi-mine case study →
  • +3 Mtannual production
  • 24 → 10products
  • ↑ ASPaverage sale price
Life-of-mine planning
+18% NPV

Like for like against the customer’s existing plan, by allocating ore across multiple processing plants over the life of mine.

Multi-plant LOM optimisation →
Value-chain bottleneck
Capex avoided

Optimisation showed a proposed CHPP capacity upgrade was not needed, avoiding tens of millions of dollars in capital.

Eliminate bottlenecks without capex →
Ways to work with Paradyn

License the platform, or let our specialists run it.

BlendOpt is enterprise software your planners use every day. The same platform and team also deliver focused optimisation studies and ongoing managed optimisation.

Focused engagement

Optimisation studies

Answer a high-value strategic question, such as a life-of-mine strategy, capacity upgrade or product portfolio, with a defined scope, scenarios and decision-ready recommendations.

  • Strategic and capital decisions
  • Quantified scenarios and sensitivities
  • Often the first step to a deployment
Discuss an optimisation study →
Ongoing capability

Managed optimisation service

Paradyn specialists run BlendOpt for you as an ongoing service, supporting planning cycles, budget and LOM updates, and recurring scenario analysis.

  • No internal modelling team needed
  • Runs alongside your planning cycle
  • Move to self-service when you’re ready
Talk about a managed service →
Clients

Trusted by miners across four continents.

From global majors to single-asset operators in coal, copper, gold and iron ore.

  • Glencore
  • Whitehaven Coal
  • Thungela
  • Anglo American
  • BHP
  • Vale
  • Idemitsu
  • Adaro
  • Yancoal
  • Batchfire Callide
  • Bathurst Resources
  • Jellinbah
  • PT Berau Coal
  • Sandfire
  • Fortescue Metals Group
  • Middlemount
  • Exxaro
  • Pembroke
  • Peabody
  • Macmahon
  • AngloGold Ashanti
Mining value chain optimisation

Value chain optimisation FAQ

Mining value chain optimisation means planning every step from run-of-mine (ROM) material to customer together: stockpiling, blending, processing, logistics and sales. BlendOpt takes the mine plan as its input and optimises those downstream decisions as one plan, so production, recovery and product quality are set by what earns the most for the whole operation, not by the targets of each department.

What is value chain optimisation in mining?

Value chain optimisation in mining is finding the plan that earns the most across the whole chain from ROM to customer, rather than optimising stockpiling, processing, logistics and sales one at a time. A plan that maximises throughput at one step often destroys value at another. BlendOpt models the chain as a whole and optimises it over time.

What is mining production optimisation?

Mining production optimisation decides how the ore delivered by the mine plan is stockpiled, blended and processed in each period, and which products to make, so the operation earns the most within its physical, quality and contractual limits.

How does BlendOpt improve mineral recovery?

Recovery depends on what the plant is fed. BlendOpt controls the grade, ratios and deleterious elements in mill feed across the whole schedule. At one copper operation, new stockpile definitions and optimised reclaim cut Cu:S variability from 0.4 to 0.03 and improved recovery and concentrate grade.

Can BlendOpt optimise yield?

Yes. BlendOpt trades off yield against quality wherever the two compete, for example CHPP ash against product yield in coal, or the volume of each product against its specification.

Can BlendOpt optimise multiple mines and processing plants together?

Yes. In a multi-plant life-of-mine study, BlendOpt found an 18% NPV improvement, like for like, over the customer's existing plan.

What decision is difficult to quantify today?

Bring us the problem. We’ll show you what BlendOpt finds when the whole value chain is optimised together.

Book a BlendOpt demo →
Talk to Paradyn

Are you ready to unlock the hidden value in your operation?

Tell us about the decision you are trying to make. We will show you how BlendOpt models it, whether you license the platform, commission a study, or have our specialists run it for you.

  • Do you optimise product placement into the market?
  • Can you spot when demurrage is value-justified?
  • Do you know when your stockpile quality models increase contract rejection risk?
  • Does your planning software assume stable operations and predictable markets?
  • Can you run scenarios quickly to understand your options?
  • Does your tactical schedule stay in sync with your longer-term plans?
  • Do your schedules reflect conditions on the ground?
  • Are your schedules thrown out on day one?