Customer case studies

Mining optimisation case studies

Ten customer results from coal, copper and gold operations, each achieved with the same software. BlendOpt is Paradyn’s configurable optimisation platform, used as mining value chain optimisation software: taking the mine plan your planners supply as an input, it plans stockpiling, blending, processing, logistics and sales together, so every decision is judged by what it earns for the whole operation.

Below it is configured for life-of-mine and multi-plant planning, multi-mine product strategy, coal quality consistency, stockpiles, technical marketing, bottlenecks, product portfolios, port blending and metals mill feed. Each card gives the headline result and links to the full write-up and the matching solution.

Customer resultsTen case studies. One platform.
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Coal quality consistency 35% → under 5%

Coal specification violations across a five-year plan at a multi-seam mine, without changing the mining schedule.

Blend valueOver 30%
Profit+8.4%
Capex avoided$10s of millions
Coal · Copper · GoldParadyn Systems
Coal operations

Coal value chain case studies

From 39-year life-of-mine plans to the blend loaded onto a vessel today. At each operation BlendOpt was configured for the decision that mattered and optimised it with the rest of the value chain.

Bucket-wheel reclaimer on a coal stockpile
Coal · Stockpiles

Stockpile optimisation

A coal operation tested its ROM stockpile capacities and definitions with BlendOpt, then implemented the recommended changes.

+$24M / yrforecast revenue from new definitions and a moderate capacity change
Metals operations

Metals mine-to-mill case studies

At copper and gold operations BlendOpt is configured for mine-to-mill planning. ROM stockpiles, reclaim, crusher and mill feed and recovery are optimised together, so the plant receives feed it can process as planned and each day’s decision is judged by its effect on the whole schedule.

  1. 01
    Stockpile definitionsSplit ROM material into stockpiles that create blending options.
  2. 02
    Reclaim and mill feedDecide what to reclaim and when, within grade constraints and crusher and mill capacities.
  3. 03
    RecoveryModel recovery calculations in readable formulas instead of fragile spreadsheets.
Your operation next

Put your own value chain to the test.

Each result on this page came from configuring BlendOpt for a specific decision. Bring us the decision that matters in your operation, and we will show you how BlendOpt would be configured to answer it.

  1. 01
    BlendOpt platformEnterprise software configured for your value chain and embedded in your planning and scheduling workflow.
  2. 02
    Optimisation studiesAnswer a high-value strategic question, such as a life-of-mine strategy, capacity upgrade or product portfolio, with decision-ready recommendations.
  3. 03
    Managed optimisation serviceParadyn specialists run BlendOpt for you, supporting planning cycles, budget and LOM updates, and recurring scenario analysis.

What decision is difficult to quantify today?

Bring us the problem. We’ll show you what BlendOpt finds when the whole value chain is optimised together.

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Talk to Paradyn

What could BlendOpt find in your value chain?

Tell us about the decision you are trying to make. We will show you how BlendOpt models it, whether you license the platform, commission a study, or have our specialists run it for you.

  • Do you optimise product placement into the market?
  • Can you spot when demurrage is value-justified?
  • Do you know when your stockpile quality models increase contract rejection risk?
  • Does your planning software assume stable operations and predictable markets?
  • Can you run scenarios quickly to understand your options?
  • Does your tactical schedule stay in sync with your longer-term plans?
  • Do your schedules reflect conditions on the ground?
  • Are your schedules thrown out on day one?